注塑機(jī)小課堂——注塑機(jī)的監(jiān)控功能

 

 

設(shè)備監(jiān)控的正確使用及設(shè)置對生產(chǎn)和設(shè)備維護(hù)是極其重要的，贏泰的t-win及e-win系列注塑機(jī)內(nèi)均配有監(jiān)控功能，通過對設(shè)備注射時間、材料剩余量以及塑化時間等數(shù)據(jù)的監(jiān)視，幫助現(xiàn)場操作人員和維護(hù)人員及時找出設(shè)備問題，達(dá)到快速解決的目的，并提高設(shè)備及生產(chǎn)過程的正常運行率。如圖所示是WINTEC注塑機(jī)的監(jiān)控畫面。 

 

The correct use and setting of equipment monitoring is very important for production and maintenance. The t-win and e-win series injection molding machines of WINTEC are equipped with monitoring functions. By monitoring injection time, injection position and plasticizing time of equipment, the operators and maintenance man can find out the equipment problems in time and improve the normal operation rate of the equipment and production process. As shown in the figure is the monitoring screen of WINTEC injection molding machine.

 

 

 

 

注射時間的監(jiān)控

 

The monitoring of injection time

 

注射時間的監(jiān)控以實際的射出時間為依據(jù)，設(shè)定為實際射出時間的正負(fù)0.5秒，例如實際射出時間為2.58秒，則監(jiān)控最大值設(shè)置為3.08秒，最小值設(shè)置為2.08秒。若正負(fù)值設(shè)定過小，設(shè)備運行過程中會有報警，也無法及時了解止逆環(huán)磨損或者噴嘴漏料現(xiàn)象。若正負(fù)值設(shè)定過大，則可能會發(fā)生故障，例如多腔模具的故障，在多腔模具中，若其中一個膠口堵死，則會發(fā)生漲模甚至模具損壞（具體正負(fù)值設(shè)定可以參考車間環(huán)境以及PD數(shù)值）。

 

The monitoring of injection time is based on the actual injection time, the value is set as the actual injection time plus or minus 0.5 seconds. For example, if the actual injection time is 2.58 seconds, the monitoring maximum value is 3.08 seconds and the minimum value is 2.08 seconds. If the setting of positive and negative values is too small, there may be too many alarms, which will affect the production. Of course, it depends on the workshop environment and other comprehensive factors, as well as the reference PD value. If this value is set too large, the most typical is that if one of the gates of the multi cavity mold is blocked, the mold will expand or even damage will occur. If it is set too small, you cannot quickly know the wear of the check ring or the leakage of the nozzle.注塑機(jī)小課堂——注塑機(jī)的監(jiān)控功能

贏泰WINTEC 昨天

 

 

 

 

 

注塑機(jī)小課堂開課啦~

 

 

本期，贏泰為大家?guī)碜⑺軝C(jī)的監(jiān)控功能。

 

 

設(shè)備監(jiān)控的正確使用及設(shè)置對生產(chǎn)和設(shè)備維護(hù)是極其重要的，贏泰的t-win及e-win系列注塑機(jī)內(nèi)均配有監(jiān)控功能，通過對設(shè)備注射時間、材料剩余量以及塑化時間等數(shù)據(jù)的監(jiān)視，幫助現(xiàn)場操作人員和維護(hù)人員及時找出設(shè)備問題，達(dá)到快速解決的目的，并提高設(shè)備及生產(chǎn)過程的正常運行率。如圖所示是WINTEC注塑機(jī)的監(jiān)控畫面。 

 

The correct use and setting of equipment monitoring is very important for production and maintenance. The t-win and e-win series injection molding machines of WINTEC are equipped with monitoring functions. By monitoring injection time, injection position and plasticizing time of equipment, the operators and maintenance man can find out the equipment problems in time and improve the normal operation rate of the equipment and production process. As shown in the figure is the monitoring screen of WINTEC injection molding machine.

 

 

 

 

注射時間的監(jiān)控

 

The monitoring of injection time

 

注射時間的監(jiān)控以實際的射出時間為依據(jù)，設(shè)定為實際射出時間的正負(fù)0.5秒，例如實際射出時間為2.58秒，則監(jiān)控最大值設(shè)置為3.08秒，最小值設(shè)置為2.08秒。若正負(fù)值設(shè)定過小，設(shè)備運行過程中會有報警，也無法及時了解止逆環(huán)磨損或者噴嘴漏料現(xiàn)象。若正負(fù)值設(shè)定過大，則可能會發(fā)生故障，例如多腔模具的故障，在多腔模具中，若其中一個膠口堵死，則會發(fā)生漲模甚至模具損壞（具體正負(fù)值設(shè)定可以參考車間環(huán)境以及PD數(shù)值）。

 

The monitoring of injection time is based on the actual injection time, the value is set as the actual injection time plus or minus 0.5 seconds. For example, if the actual injection time is 2.58 seconds, the monitoring maximum value is 3.08 seconds and the minimum value is 2.08 seconds. If the setting of positive and negative values is too small, there may be too many alarms, which will affect the production. Of course, it depends on the workshop environment and other comprehensive factors, as well as the reference PD value. If this value is set too large, the most typical is that if one of the gates of the multi cavity mold is blocked, the mold will expand or even damage will occur. If it is set too small, you cannot quickly know the wear of the check ring or the leakage of the nozzle.

 

 

 

余料量的監(jiān)控

 

The monitoring of the injection position

 

注射位置的監(jiān)控值設(shè)定為實際射出余料量的正負(fù)0.5mm，例如實際余料量為19.71mm，則監(jiān)控最大值為20.21mm，最小值為19.21mm。若正負(fù)值設(shè)定過小，生產(chǎn)過程中會報警，也無法及時了解止逆環(huán)磨損或者噴嘴漏料現(xiàn)象。若正負(fù)值設(shè)定過大，操作人員無法及時發(fā)現(xiàn)膠口堵塞或其他缺料等現(xiàn)象（具體正負(fù)值設(shè)定可以參考車間環(huán)境以及PD數(shù)值）。

 

The monitoring value of the injection position is set as the actual injection residual quantity of plus or minus 0.5mm, for example, if the actual residual quantity is 19.71mm, the monitoring maximum value is 20.21mm and the minimum value is 19.21mm. If the setting of positive and negative values is too small, there may be too many alarms in production, which will affect the production. Of course, it depends on the workshop environment and other comprehensive factors, as well as the reference PD value. If this value is set too large, you may not be able to find the phenomenon of gate blocking or other material shortage soon. If it's too small, you can't know the wear of check ring or leakage of nozzle quickly.

 

 

 

塑化時間的監(jiān)控

 

The plasticizing time monitoring

 

塑化時間的監(jiān)控值設(shè)定為實際的塑化時間的正負(fù)0.5秒，例如實際塑化時間為2.72秒，則監(jiān)控最大值為3.22秒，最小值為2.22秒。若正負(fù)值設(shè)定過小，生產(chǎn)過程中會報警。若正負(fù)值設(shè)定過大，設(shè)備運行過程中會因溫度積塊或加料斗供料不足而報警，若報警未被及時處理，會導(dǎo)致螺桿一直空轉(zhuǎn)，給設(shè)備及生產(chǎn)帶來影響（具體正負(fù)值設(shè)定可以參考車間環(huán)境以及PD數(shù)值）。

 

The plasticizing time monitoring is based on the actual plasticizing time, and the plasticizing time monitoring value is set as the actual plasticizing time plus or minus 0.5 seconds. For example, if the actual plasticizing time is 2.72 seconds, the maximum monitoring time is 3.22 seconds and the minimum monitoring time is 2.22 seconds. If the positive/negative value is set too small, there may be too much alarms in production, of course, depending on the workshop environment and other comprehensive factors. If this value is set too high, the alarm of temperature accumulation or insufficient feeding of charging hopper in your production cannot be found in time, which will cause the screw to run idle all the time and affect the equipment and production.

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余料量的監(jiān)控

 

The monitoring of the injection position

 

注射位置的監(jiān)控值設(shè)定為實際射出余料量的正負(fù)0.5mm，例如實際余料量為19.71mm，則監(jiān)控最大值為20.21mm，最小值為19.21mm。若正負(fù)值設(shè)定過小，生產(chǎn)過程中會報警，也無法及時了解止逆環(huán)磨損或者噴嘴漏料現(xiàn)象。若正負(fù)值設(shè)定過大，操作人員無法及時發(fā)現(xiàn)膠口堵塞或其他缺料等現(xiàn)象（具體正負(fù)值設(shè)定可以參考車間環(huán)境以及PD數(shù)值）。

 

The monitoring value of the injection position is set as the actual injection residual quantity of plus or minus 0.5mm, for example, if the actual residual quantity is 19.71mm, the monitoring maximum value is 20.21mm and the minimum value is 19.21mm. If the setting of positive and negative values is too small, there may be too many alarms in production, which will affect the production. Of course, it depends on the workshop environment and other comprehensive factors, as well as the reference PD value. If this value is set too large, you may not be able to find the phenomenon of gate blocking or other material shortage soon. If it's too small, you can't know the wear of check ring or leakage of nozzle quickly.

 

 

 

塑化時間的監(jiān)控

 

The plasticizing time monitoring

 

塑化時間的監(jiān)控值設(shè)定為實際的塑化時間的正負(fù)0.5秒，例如實際塑化時間為2.72秒，則監(jiān)控最大值為3.22秒，最小值為2.22秒。若正負(fù)值設(shè)定過小，生產(chǎn)過程中會報警。若正負(fù)值設(shè)定過大，設(shè)備運行過程中會因溫度積塊或加料斗供料不足而報警，若報警未被及時處理，會導(dǎo)致螺桿一直空轉(zhuǎn)，給設(shè)備及生產(chǎn)帶來影響（具體正負(fù)值設(shè)定可以參考車間環(huán)境以及PD數(shù)值）。

 

The plasticizing time monitoring is based on the actual plasticizing time, and the plasticizing time monitoring value is set as the actual plasticizing time plus or minus 0.5 seconds. For example, if the actual plasticizing time is 2.72 seconds, the maximum monitoring time is 3.22 seconds and the minimum monitoring time is 2.22 seconds. If the positive/negative value is set too small, there may be too much alarms in production, of course, depending on the workshop environment and other comprehensive factors. If this value is set too high, the alarm of temperature accumulation or insufficient feeding of charging hopper in your production cannot be found in time, which will cause the screw to run idle all the time and affect the equipment and production.